World’s smallest OCXOs
Design and fabrication of low-cost thermal imaging optics using precision chalcogenide glass molding
Damage Resistance of FiberTech Fibers for High Power Laser Applications

Design and fabrication of low-cost thermal imaging optics using precision chalcogenide glass molding

Aspheric and diffractive surfaces in infrared materials are traditionally fabricated by single point diamond turning, which is a high-cost, low-throughput process, not suitable for low-cost, high-volume applications. Precision molding of chalcogenide glasses is a novel process we developed to allow the efficient fabrication of quality infrared optics in large volumes. In this paper we present the advantages and particularities of designing thermal imaging lenses for high-volume applications using precision molded chalcogenide glasses.

In the past years, developments in microbolometer fabrication technology reduced the pixel size and cost of uncooled focal plane arrays. Arrays with smaller pixels are driving thermal imaging applications towards more compact, faster (low F/#) lenses, with better image quality. Also, the lower cost of uncooled detector arrays is driving down the cost of the infrared (IR) optics, making thermal imaging more accessible to high-volume commercial applications.

Usually, the image quality of a lens can be improved by a more complex design, with more elements. However, in most commercial applications, where cost, size, and weight are important factors, compact lenses with minimal number of elements are preferred. Another important aspect in IR imaging applications is maximizing the amount of light falling onto the detector. Designs with a smaller number of elements will reduce transmission loss due to surface reflections and bulk absorption.

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