EMKA have developed this exclusive Customer Specific Program from their advanced standard products and a modular design philosophy as the basis for development of individual solutions, in accordance with customer’s corporate design requirements for Handles, Locks, Hinges, Gaskets or other enclosure components. These Corporate Custom Solutions are supported by experienced sales engineers, in conjunction with the factory design/engineering department, using 3D modelling software. Continuity in the development process is therefore guaranteed by consistent application of modular principles. This ensures lowest cost and greatest functionality for each project and subsequent ones derived from it.
The feasibility of any project often depends on minimising completion time, so rapid prototyping techniques are used to generate fast accurate models and minimise project cycle times. Direct in-house linking of design department to model making EDM machines and then to tooling, milling and grinding etc. further ensures minimal changes from evaluation to production sample.
Completion of each custom project at EMKA follows – directly in-house – from concept through design development and production in a variety of technologies, including zinc die injection, thermoplastic injection moulding, polyurethane foam sealing, powder coating, turning and milling, punching and bending. Follow-on tools for metals and composites, as well as bending and moulding tools for zinc die and plastic are all produced in-house.