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Cables/Connecting

Dual-port RJ45 jack for Cat-5 Gigabit Ethernet applications using wave or reflow soldering: Space-saving and fully shielded design

4th August 2011

SUYIN GmbH

ES Admin

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SUYIN has developed a highly compact dual-port RJ45 jack, specially designed to provide trouble-free and particularly space-saving coupling of high-speed Gigabit Ethernet patch cables on network cards or switches. In response to significant positive feedback from users/customers, special attention has been paid to ensuring that the 100313FR016S00ZL 2 x 8 position, 8 contact (8P8C), right-angle RJ45 jack – as with other versions from this model series – can be processed using either wave or through-hole reflow (THR) soldering processes. When a reflow soldering process is used, two spacer sockets ensure optimal soldering results.

This space-saving setup, with dimensions of 31.7 x 21.25 x 13.8 (L x W x H in mm), together with additional special design measures – such as completely metallic, nickel-plated enclosure shielding and the use of grounding metal spring contacts on both sides and the top of the jack – helps to ensure ideal signal coupling/transmission to protect against interference from electromagnetic influences. Here are the most important electrical specs:

- Insertion and removal forces: 300 g/pin
- Number of mating cycles guaranteed: 5,000
- Voltage and current-carrying capacity per contact: 115 V/1.5 A (DC)
- Contact resistance: 60 mΩ (initial)
- Insulation resistance: 500 MΩ
- Operating temperature range: -40 °C to +105 °C

SUYIN expressly points out that, depending on the order volume and delivery time requirements, diverse customer-specific adaptations can be made – for example alternative contact plating, special colours, etc. SUYIN would be pleased to prepare an offer for you beginning at an annual volume of 80,000 pieces or more. SUYIN would also be happy to help the customers to ramp up a project with pre-series deliveries.